STIRLING MARBLEHEAD YACHT RACING CLUB Inc.

Woorabinda Lake - Stirling South Australia

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SAIL MAKING - Basic Seam Setting  
by Ben Morris (last edited 08/06/2021)

Shape in Sails Building Board Making Seams Set the Curvature Basic seam setting Making a Sail Sail Material Diagonal Seams etc Back to Intro page Setting the Sails The Claudio Tool Measuring Procedures

 

This information represents a short cut to setting the seams without dredging through the maths of the 'Set The Curvature' page by defining a board lift at each seam in a sail as a value in mms.  It assumes that the board has been made with similar curves and size to the one described and that the seam width - i.e. the vertical distance between the seams is about 350mm - 450mm.  Even if these conditions are not met the ratio of the amount of board lift still applies.

These values have been derived by applying my maths to the seam production, by a trial and error process to see the effect on the sail shape and by investigating the seams generated by a variety of formal sail design programs.  It would appear that my simplified cylindrical model does cause the middle of the leech to fall away slightly due to the triangular nature of the sail and the need to allow some twist in the sail and still maintain shape.  Consequently the values here suggest that the middle seams require a little more curvature than previously thought.

The examples here are based on Marblehead and IOM sails but apply equally well to any RC sail of 2-4 panels.

They also assume that the foot of the sail has significant camber of 7%.

 

Typical 5 panel sail - board lift

 

Seam No  
Seam 1 1.5 mm
Seam 2 0.5 mm
Seam 3 1.0 mm
Seam 4 2.2 mm

 

Typical 4 panel sail - board lift

 

Seam No  
Seam 1 (Foot) 1.5 mm
Seam 2 1.1 mm
Seam 3 2.2 mm

 

Typical 3 panel sail - board lift

 

Seam No  
Seam 1 (Foot) 1.7 mm
Seam 2 2.2 mm

 

These values produce medium fullness sails with reduced draft at the head.  Values can be reduced or increased in the same proportion to produce sail which are slightly fuller or flatter.  They assume a foot curvature o about 7% and a board of similar configuration to mine.

For producing lifts of various values I use plywood from modelling shops which have sheets of 1.5mm, and 0.4mm thickness.  In addition the 50micron sail cloth is .05mm so two such sheets are 0.1mm thick.